Sewing & Textiles — Cut & Sew

Straps, webbing, harnesses, and other soft goods — the textile components that pair with a molded or machined hard part to make a finished product. Think of the strap system on a helmet, a harness on a piece of protective gear, or a webbing component on a bag or carrier.

Most hard-goods factories don't sew, so a product with both a molded shell and a strap or harness usually means two vendors, two schedules, and someone in the middle reconciling them. Because our sewing runs on the same floor as our molding and assembly, a strap and the housing it attaches to are built on one schedule and mated in-house, not shipped between two suppliers to be assembled by a third.

Consistency under load. A strap or harness has to hold stitching under repeated tension and stress without seams slipping or webbing fraying at an attachment point — and that comes down to material selection, stitch construction, and where reinforcement goes at load-bearing points, decided before the pattern is cut, not fixed after a strap fails in testing.

Where a product's certification depends on the strap or harness system — a helmet's retention system is a common example — we build to the specification and testing requirements the brand provides. We don't claim a certification on the finished product ourselves; that's the brand's process with the relevant testing body.

Our sewing and textile work runs in our Shenzhen facility, where it sits alongside molding, finishing, and assembly, so a sewn component moves straight into final assembly without leaving the building.